The beginning phases of a project
                                                    to build a structural steel conservatory
                                                              under an existing roof!
                                                      We replaced the original columns
                                                  by jacking the roof up and putting in
                                            these large square columns with floating feet.
                                               between each column we built double doors
                                                 with arched transom and panels for glass
                                                  panels and doors on site ready to install
                                             we designed a mechanism for installing on top
                                       of the stone floor so we could weld the sections in place
                                                           the install plates in action
                                 section at a time - we lift them in place by hand, align, and weld
                                                     almost finished and doors working!
                                                                       project two begins -
                                            to patinate the steel to match the copper roof
                                              working with products from Sculpt Nouveau....
                                            we begin with two coats of primer on the structure
                                                                we caulk all seams
                                          for air tight future environment in the Conservatory
                                                              we begin the patina process
                                                              needing just the right mix
                                                                of light and temperature
                                                              the patina well under way
                                                   working with a true chemical reaction
                                                   and protecting the steel at the same time 
                                                     creating the similar texture of verdi gris
                                                                   seen on the roof above
                                                                           finished!
                                                   a picture of the whole yet to be added!
a biography of new iron works completed at Perpetua Iron - showing process and ideas under development
Saturday, March 8, 2014
Monday, March 3, 2014
small gate with a cathedral in mind part 2
a ton of scrolls to be made
using a jig to make them uniform
flattening on the anvil
one C scroll complete
metalwork almost finished
hanging the raw steel gate to check all's well
before applying finish to surface
the final installation!
with a tough metal coating - darkened silver with red tones
a small gate with a cathedral in mind
 the gate of influence: Salisbury Cathedral, UK - made by Francis Skidmore during 1863-1878
the site in St. Louis - a columbarium - beautifully built of Missouri red granite
the design adapted for the small gate - pedestrian width
the first step - make the hinges and.................
put them in the column! - we build the gate using these two points
the handle underway
bending huff puff!
and a bit more!
nearly there....
the site in St. Louis - a columbarium - beautifully built of Missouri red granite
the design adapted for the small gate - pedestrian width
the first step - make the hinges and.................
put them in the column! - we build the gate using these two points
the handle underway
bending huff puff!
and a bit more!
nearly there....
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